SawControl 800V4PRO
Within a value-added chain, smooth production processes must be ensured. The machining processes should not be affected by poor processing of the tools. In order to ensure this standard, an exact quality control is required. With the SawControl 800V4pro from iBlade, saw blades with a diameter of 230-800 mm can be measured. The images are automatically measured and documented with our S.A.M. software.
iBlade offers with the SawControl a fully automatic control and measuring system for circular saw blades. The saw blades are fixed to the flange with the help of magnets via different reducing rings. When checking the teeth, parameters such as cutting width, circular and axial run, hook angle as well as clearance back angle can be measured. Our patented four-camera system offers an integrated measuring method for axis, tangential and radial angles without having to change the structure manually. Optical distortions are corrected by our software. Intelligent geometry recognition means that measured values are only assigned to the appropriate tooth group. The diameter of the saw blade is determined automatically at start-up. Non-uniformity, different tooth geometries are recorded in real time without timing and evaluated accordingly. A clearly structured reporting system quickly and easily reveals irregularities. If the marking system is installed, the teeth are marked separately optically. With the included calibration disk, the system is fully automatic and therefore meets the current ISO requirements. We recommend carrying out this process once per semester.
Your Advantages
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More options
With the software add-on "Crack Detection", it is possible for the first time to detect tooth cracks
automatically and to define a deduction amount for back and face.
Small Sawblade Adapter
For small saw blades from 80 to 250 mm we offer a special kit direct drive.
Possible geometries
Measurement sharpened teeth
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| Diameter | Kerf | Body Thickness | First tooth detection |
Geometry detection |
Hook Angle |
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| Top Clearance Angle | Tooth thickness | Bevel angle (left, right & top) |
Lateral Chamfer Tooth back (left & right) |
V-teeth top | Tangential clearance (left & right) |
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| Tangential clearance radius (left & right) |
Tangential distance (left & right) |
Radial clearance angle (left & right) |
Runout | Tooth overlap (left & right) |
Shaft Angle |
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| Hollow teeth radius |
Steel geometries
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| Chip breaker width | Chip breaker depth | Chip breaker location middle (left & right) |
Negativ chamfer tooth face |
Hook angle chip groove |
Negativ chamfer angle |
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| Chip groove radius |
Body measurements
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| Body thickness | Pocket seat pitch distance | Pocket seat high | Pocket seat face angle | Pocket seat runout | Face angle - square to plate |
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| Pocket seat width |
Technical specifications
| WORKPIECE DATA | 5S / 10S | 5M / 10M | 5L / 10L | |
| General | Weight of workpiece | <= 15 Kg | ||
| Tooth pitch | >= 6 mm | |||
| Length of teeth | <= 8mm | <= 13mm | <=20 mm | |
| Cutting width | <= 4,5 mm | <= 6,5 mm | ||
| Hook angle | -25° - +30° | |||
| Clearance angle | +5° - +45° | |||
| Difference in tooth height | <= 1,0 mm | |||
| Circular saw blade | Outer diameter | von 230 bis 800 mm | ||
| Circ. saw blade Ø with adapter (SSA) | von 80 bis 250 mm | |||
| Steel blades | Bore diameter | 16 - 80 mm | ||
| Steel blade thickness | 4,0 mm | 6,0 mm | 6,0 mm | |
| TOOL DATA | ||||
| Rotary axes | R - axis | 360° | ||
| Linear axis | X - axis | 500 mm Fahrweg | ||
| Height adjustment | Y - axis | 10 mm | ||
| Speed | Working speed | < 33 U/min. | ||
| Average sound pressure | < 35 dB(A) | |||
| MACHINE DATA | ||||
| Measuring machine | W x D x H (mm) | 1050 x 530 x 480 mm | ||
| Weight | 100 Kg | |||
| ELECTRICAL DATA | ||||
| Connections | Voltage | 230 V+/- 15% | ||
| Frequency | 50/60 Hz +- 2% | |||
| Power | max. 1,5 KW | |||
| Fuse | 16A | |||